Silver Alloy Melting And Casting

Jan 04, 2020

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Although silver is inert in an organic atmosphere, it is easily corroded and vulcanized by a sulfur-containing atmosphere. Improving silver's resistance to sulfidation is also through alloying, such as adding gold and palladium to reduce the rate of silver sulfide film formation. In addition, many base metal elements such as manganese, antimony, tin, germanium, arsenic, gallium, indium, aluminum, zinc, nickel, and vanadium can also be added to silver to improve its sulfur resistance. There are many types of silver-based electrical contact materials, in the alloyed state, and they can also be made into fake alloys by powder metallurgy. Their purpose is to strengthen, wear and improve electrical contact performance. For different purposes, often add multiple components. In alloy-type low-power sliding contact materials, manganese, iridium, bismuth, aluminum, lead or thallium are often added to increase wear resistance. Silver-based alloy brazing filler metal is the type of brazing filler metal with the most brands, the most widely used and the largest dosage in the precious metal brazing filler metal. The main requirements for brazing alloys are welding temperature, melting point, wettability and welding strength. Silver alloys as brazing filler metals are often added with alloying elements such as copper, zinc, cadmium, manganese, tin, and indium to improve welding performance.

Silver will absorb a lot of oxygen in the molten state. At room temperature, silver hardly absorbs oxygen. As the temperature increases, the solubility of oxygen in silver increases little until the temperature reaches the melting point. In the molten state, silver can dissolve oxygen more than 21 times its own volume. Properties cause problems for smelting and casting. It makes the alloy easy to volatilize at high temperature or cause a lot of loss due to splashing during high temperature cooling. Generally, there is not enough deoxidizer. If it is not protected during smelting, it is easy to accumulate oxygen and oxidize copper. Jewelry castings are prone to defects such as pores and oxide inclusions. Copper oxide in castings can cause two types of problems. One is copper oxide inclusions in the entire casting, forming hard spots when approaching the surface, protruding on the polished surface, and the other is copper oxide inclusions near shrinkage holes. There are gray cloud-like points on the polished surface, which are deep and difficult to remove. If the silver melt is left unprotected or severely overheated for a long time, the copper will be seriously oxidized, forming a viscous liquid surface, reducing the fluidity of the metal liquid, making some small parts of the casting incompletely filled, and often appearing on the surface near the under pouring red. In order to prevent the accumulation of oxygen in the silver liquid, the key is to avoid the metal liquid contacting the atmosphere as much as possible during the melting or casting process. The following methods can be used:

(1) Vacuum smelting is used in electric furnace smelting, or inert gas such as argon or nitrogen is used for protection. They remove oxygen in the smelting chamber and reduce the oxidative inhalation of the molten metal;

(2) Reducing flames should be used for gas flame smelting. In electric furnace smelting, sometimes reducing flames can be added to the crucible mouth to cover the molten metal;

(3) Sprinkle crushed charcoal or anhydrous boric acid on the surface of the metal liquid.They float on the surface of the silver liquid to protect the silver liquid from two aspects.One is to form a barrier between the metal liquid and the air, and the other is to reduce copper oxide. The method is not suitable for use on centrifuges, but it works well on manually operated rope suction machines;

(4) In the above method, it is also important to strengthen the protection of the molten metal during the casting process, especially when casting with a suction cable machine, because it is manually poured under vacuum, it is necessary to protect the molten metal flow, usually using a reducing flame When the gypsum mold is put in, the flame is turned on, and the flame should cover the mold gate, so that the air in the mold can be removed.


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